Custom Vacuum Formed ABS Equipment Cover for the Fitness Industry

Custom Vacuum Formed ABSGolden Plastics Corp. specializes in custom vacuum forming of ABS, as well as precision mold making and part finishing. A manufacturer of fitness equipment needed to utilize our capabilities for the manufacture of this black ABS equipment cover.

The cover consisted of two mirror image parts, with dimensions of 32" x 32' x 5", with a thickness of 0.118", and a hair-cell textured finish. The vacuum process that we employed required temperature controlled cast aluminum male molds. The parts were vacuum-formed and then machined using a CNC router to trim the part to the required ±0.005" tolerances. After full inspection the order, was delivered to the customer, who now places repeat orders.

Because of our attention to detail and quality, Golden Plastics is able to build long term relationships with our customers. For more information on all of our capabilities see the table below or contact Golden directly.

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Highlights of this Custom Vacuum Formed ABS Project

Product Description Equipment Cover is used to house and protect fitness equipment.
Capabilities Applied/Processes Primary:
Vacuum-form (3-Station Rotary Machine)
5-Axis CNC Router Trim
Equipment Used to Manufacture Part 3-Station Rotary Thermoforming Machine
5-Axis CNC Router
Tooling Type Male Cast Aluminum Molds with Temperature Control Circuits
Features Matching Mirror Image Parts
Overall Part Dimensions
Length: 32"
Width: 32"
Height: 5"
Thickness: 0.118"
Tightest Tolerances ±0.005"
Material Used Black Utility ABS
Material Finish Hair-cell Texture
In process testing/inspection performed Formed Parts Inspected for Forming Detail and Surface Quality.
Trim and Hole Locations Inspected for Dimensional Accuracy.
Industry for Use Fitness Industry
Volume 1,000 Part Sets (Yearly)
Delivery 4 Weeks
Delivery Location Northern California
Standards Met Customer Supplied 3D CAD Data File (Solid Model)
Product Name Fitness Equipment Cover

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